High Precision Gear Hobbing Machine 550mm Workpiece Dia 8 Module for Spur Helical Gear Cutting
Spur Gear Machining Machine
,Helical Gear Machining Machine
,Helical gear hobbing cutter
- Industrial gear hobbing machine for spur, helical, and worm gear production
- Max workpiece diameter 550mm, max module 8mm, max machining width 250mm
- Tool spindle taper: Morse No.5, hob arbor diameter Φ22/27/32mm
- 4kW main motor, 9 spindle speeds (40-250rpm), 12 feed steps (0.4-4mm/r)
- Worktable diameter 520mm, max rotation speed 15.6r/min
- Tool post vertical travel 300mm, 240° rotation angle
- Robust cast iron structure, net weight 4500kg
- Suitable for mass production of gears for machinery, automobiles, and reducers
The Y3150 is a high-performance heavy-duty gear hobbing machine, designed for precision cutting of spur gears, helical gears, worm gears, and spline shafts. With a maximum workpiece diameter of 550mm and module capacity up to 8mm, it meets the production needs of various industrial gears in machinery manufacturing, automotive, reducers, and engineering equipment industries.
The machine adopts a robust cast iron bed structure, ensuring excellent rigidity and stability during heavy cutting. The tool spindle uses Morse No.5 taper and supports hob arbors of Φ22, Φ27, and Φ32mm, with a maximum installed tool size of 160*160mm. The spindle has 9 adjustable speeds ranging from 40-250rpm, and the axial feed offers 12 steps from 0.4-4mm/r, adapting to different gear materials and cutting processes.
The worktable has a diameter of 520mm and a maximum rotation speed of 15.6r/min, with hydraulic rapid travel up to 50mm. The tool post features a vertical travel of 300mm and a maximum rotation angle of 240°, providing flexible machining ranges for different gear parameters. The machine is equipped with a 4kW main motor, 1.1kW axial rapid motor, 1.1kW hydraulic pump motor, and 0.55kW worktable rapid motor, ensuring stable power output for continuous production.
With compact overall dimensions (244*137*180cm) and a net weight of 4500kg, the Y3150 delivers reliable performance and long service life. It is widely used for gear processing in gearboxes, reducers, motors, and mechanical transmission parts, providing an efficient solution for industrial gear manufacturing.
| Category | Item | Specification |
|---|---|---|
| Processing Capacity | Maximum workpiece diameter | 550 mm |
| Maximum module | 8 mm | |
| Maximum machining width | 250 mm | |
| Minimum number of gear teeth | Min. teeth Z / K hob spindle - 4 | |
| Travel & Angles | Maximum vertical travel of tool post | 300 mm |
| Maximum rotation angle of tool post | 240° | |
| Distance from tool spindle axis to table surface (max/min) | 535 mm / 235 mm | |
| Distance from tool spindle axis to table rotation axis (max/min) | 330 mm / 30 mm | |
| Hydraulic rapid travel of worktable | 50 mm | |
| Maximum axial unit travel of tool (manual) | 55 mm | |
| Spindle & Tooling | Tool spindle taper hole | Morse taper No. 5 |
| Hob arbor diameter | Φ22, Φ27, Φ32 mm | |
| Maximum installed tool diameter * length | 160 * 160 mm | |
| Worktable | Worktable diameter | 520 mm |
| Worktable hole diameter | 80 mm | |
| Work arbor taper | Morse taper No. 5 | |
| Motion Parameters | Number of spindle speed steps and range | 9 steps, 40-250 r/min |
| Number of axial feed steps and range | 12 steps, 0.4-4 mm/r | |
| Rapid traverse speed of tool post slide | ≤ 540 mm/min | |
| Rapid traverse speed of worktable | ≤ 500 mm/min | |
| Maximum rotation speed of worktable | 15.6 r/min | |
| Motor Specifications | Main motor power | 4 kW, 1500 r/min |
| Axial rapid motor power | 1.1 kW, 1500 r/min | |
| Hydraulic pump motor power | 1.1 kW, 1000 r/min | |
| Worktable rapid motor power | 0.55 kW, 1500 r/min | |
| Dimensions & Weight | Net weight of machine | 4500 kg |
| Machine outline dimensions (L * W * H) | 244 * 137 * 180 cm |
- Install the machine on a reinforced concrete foundation with sufficient load-bearing capacity to support the 4500kg weight and ensure stable operation.
- Connect to a standard three-phase power supply with reliable grounding to ensure electrical safety for all motors.
- Before each operation, check the lubrication system, hydraulic oil level, and coolant system to ensure normal running.
- Confirm workpiece clamping, tool installation, and program parameters before starting automatic gear cutting to prevent collisions.
- Keep hands and foreign objects away from the rotating worktable, tool spindle, and moving parts during operation.
- Adjust spindle speed and feed rate according to the gear module and material hardness to protect the hob and ensure machining quality.
- Regularly clean iron chips, guide rails, and transmission parts, and replace lubricating oil and hydraulic oil as required.
- When the machine is idle for a long time, turn off the main power, clean all surfaces, and apply anti-rust treatment to metal parts.
The Y3150 gear hobbing machine is widely used for gear processing in various industrial fields:
- Machinery manufacturing: Spur gears, helical gears, and worm gears for reducers and gearboxes
- Automotive industry: Transmission gears, differential gears, and motor gears
- Engineering equipment: Gear parts for construction machinery, agricultural machinery, and mining equipment
- General transmission parts: Spline shafts, gear shafts, and custom gear components
- Suitable for processing steel, cast iron, alloy steel, and other gear materials
Q: What is the maximum workpiece diameter and module capacity?
A: Max workpiece diameter is 550mm, and max module is 8mm.
Q: What spindle speeds and feed rates does it support?
A: 9 spindle speeds from 40-250rpm, and 12 feed steps from 0.4-4mm/r.
Q: What hob arbor sizes are compatible?
A: It supports Φ22, Φ27, and Φ32mm hob arbors with Morse No.5 taper.
Q: What is the main motor power?
A: The main motor is 4kW, providing sufficient power for heavy-duty gear cutting.
Q: What is the machine weight and size?
A: Net weight is 4500kg, and overall dimensions are 244*137*180cm.
Q: What is the warranty and delivery time?
A: 1-year warranty from shipment date. Standard delivery time: 30-45 working days after 30% deposit.
